Manager / Sr. Manager - DTY Production

Workplace Type

Full-time

Job ID: IJOB202663794

Production Planning & Execution

• Plan and execute daily, weekly, and monthly DTY production according to the production plan and customer requirements.
• Ensure achievement of production targets in terms of quantity, quality, efficiency, and machine utilization.
• Monitor production performance by machine, shift, product type, denier, and lot.
• Minimize production loss, machine downtime, waste, rework, and off-quality production.
• Coordinate with Planning, Sales, Quality, Maintenance, and Stores to ensure uninterrupted production.

DTY Process & Technical Control

• Supervise DTY processes including texturizing, winding, draw ratio, heater temperature, yarn speed, overfeed, tension, intermingling, and other critical process parameters.
• Ensure proper machine setting and process optimization for different yarn specifications.
• Troubleshoot production and process-related problems and implement corrective actions.
• Maintain process standards and ensure consistency of yarn quality across shifts.

Quality Management

• Ensure DTY production meets approved quality specifications and customer requirements.
• Work closely with QA/QC to control defects such as broken filaments, uneven dye uptake, high/low crimp, variation in denier, tension problems, oil contamination, and package defects.
• Analyze quality trends and implement preventive actions to reduce customer complaints and internal rejection.

Manpower & Shift Management

• Manage production manpower and ensure optimum utilization of operators, technicians, and supervisors.
• Prepare and monitor shift-wise manpower deployment.
• Develop supervisors and operators through technical training and on-the-job coaching.
• Ensure proper shift handover and effective communication between production teams.
• Monitor attendance, overtime, productivity, discipline, and workforce performance.

Machine Efficiency & Maintenance Coordination

• Monitor machine efficiency, utilization, downtime, breakdowns, and production losses.
• Coordinate with Mechanical and Electrical Maintenance teams for preventive and breakdown maintenance.
• Identify recurring machine problems and recommend permanent corrective actions.
• Support installation, commissioning, trial production, and process optimization of new DTY machines.

Cost & Productivity Control

• Control raw material consumption, energy consumption, manpower cost, waste, and production overheads.
• Monitor production KPIs and identify opportunities for productivity improvement.