In-Process Quality Control
- Perform IPQC activities for liquid bottling and powder/premix pouch sealing operations.
- Conduct line clearance before commencement of production and between product changes.
- Verify product, packaging materials, batch details, coding, labeling, and other applicable in-process parameters.
- Monitor critical process parameters and identify deviations during production.
NPKS Process Quality Monitoring
- Monitor NPKS batch mixing ratios against approved formulations/process requirements.
- Monitor granule size and screening performance.
- Perform and record bag weight variation checks for 25 kg and 50 kg packs.
- Check heat sealing and stitching integrity of finished bags.
- Immediately report any abnormality or deviation to the QA & QC Head/concerned production personnel.
Raw Material & Finished Product Testing
- Perform applicable testing of incoming raw materials, including Loss on Drying (LOD), Moisture, and Bulk Density.
- Conduct assigned finished product IPQC testing as per approved specifications/methods.
- Ensure samples are properly identified, handled, tested, and recorded.
Sampling & Sample Management
- Perform on-line sampling from production and packing operations as required.
- Ensure proper identification, handling, and transfer of QC samples.
- Coordinate movement of QC test samples from Hazir Bazar Factory to Trishal Factory when required.
SAP & Quality Documentation
- Record applicable IPQC inspection and test results in SAP accurately and within the required timeframe.
- Maintain required IPQC records, checklists, test records, and other quality documentation.
- Ensure all records are complete, legible, traceable, and readily available for review.
Line Clearance & Changeover Control
- Perform line clearance before production commencement and during product changeover.
- Verify removal of previous product/materials, labels, documents, and other items from the production/packing line.
- Ensure line clearance status is properly documented before release of the line for the next operation.
Deviation Identification & Escalation
- Identify and report process, product, packaging, and quality deviations observed during production and packing.
- Immediately communicate critical quality issues to the QA & QC Head and relevant production personnel.
- Support investigation and corrective/preventive actions as assigned.
GMP, SOP & Safety Compliance
- Ensure compliance with applicable SOPs, GMP requirements, approved specifications, and site quality procedures during IPQC activities.
- Maintain good housekeeping and safe working practices within assigned areas.
- Follow applicable laboratory and production-floor safety requirements.
