Blown Film Machine Operator

• Blown Film Machine Installation & Commissioning
• Participate in the installation, commissioning, and trial production of blown film extrusion machines.
• Assist in machine alignment, equipment setup, utility connections, and initial machine testing.
• Understand machine components, operating systems, and production line configuration.
• Ensure machines are properly calibrated and ready for commercial production.

Production Operations

• Operate and monitor blown film extrusion machines efficiently and safely.
• Set and control key production parameters such as: Temperature Extrusion speed Air pressure Cooling air Die gap Bubble stability Take-up speed Film thickness.
• Handle different polymer materials such as LDPE, LLDPE, HDPE and other applicable PE grades.
• Maintain consistent production output according to required specifications.
• Minimize material wastage, production loss, downtime, and quality defects.

Machine Maintenance

• Perform preventive and routine maintenance of blown film machines and associated equipment.
• Identify mechanical, electrical, pneumatic, and process-related problems.
• Coordinate with the engineering/maintenance team for major repairs.
• Maintain proper records of machine maintenance and breakdowns.
• Monitor machine condition and take timely action to prevent unexpected breakdowns.

Troubleshooting

• Diagnose and resolve production and machine-related problems.
• Troubleshoot issues such as: Uneven film thickness Bubble instability Wrinkles Film breakage Die blockage Uneven cooling Temperature fluctuation Extrusion problems Poor film quality
• Identify the root cause of recurring machine and production problems and recommend corrective actions.

Quality Control

• Monitor film thickness, width, appearance, transparency, strength, and overall quality.
• Ensure production meets approved product specifications.
• Make necessary machine/process adjustments to maintain consistent quality.
• Coordinate with the Quality Control team regarding product defects and corrective actions.

Production & Maintenance Coordination

• Work closely with Production, Engineering, Maintenance, and Quality teams.
• Provide technical support during machine startup, shutdown and product changeover.
• Maintain production and machine-related documentation.
• Follow all workplace safety procedures and company policies.